As a core piece of equipment in logistics and warehousing, regular inspection and systematic maintenance of forklifts are crucial for ensuring operational safety and extending their service life. Daily inspections should cover the following aspects:

Appearance and Structure: Clean the forklift body, check the fork carriage, chains, and mast for deformation or cracks, and ensure all connecting bolts are tightened;

Power System: Verify the engine oil, hydraulic oil, and coolant levels, and check the belt tension and air filter cleanliness;

Braking and Steering: Test the brake pedal travel and steering flexibility, confirm that there are no brake fluid leaks, and ensure tire pressure meets standards;

Electrical Safety: Check the battery charge, lights, horn, and warning light functions, and ensure that safety devices such as seat belts and limit switches are working effectively.

The maintenance process should follow the “clean-inspect-tighten-lubricate” principle:

Regularly replace hydraulic oil and filters, and clean dust from the radiator;

Lubricate moving parts such as chains and bearings to reduce wear;

After work, check tire wear and fork levelness, and adjust or replace as needed.

By establishing an inspection log, recording abnormal conditions, and performing targeted repairs, the failure rate can be significantly reduced. Operators must receive safety training to ensure that the power is turned off and the handbrake is applied during inspections to avoid accidental operation. Systematic maintenance not only improves forklift efficiency but also strengthens the safety defense line for warehousing operations.